Air Fryer Sausages in Puff Pastry — also known as mini sausage rolls — are a golden, flaky, and delicious snack perfect for parties, breakfast, or a quick bite. The air fryer gives them a perfectly crisp exterior and a juicy, flavorful center without the mess of deep frying.
Ingredients
- 1 sheet puff pastry (thawed if frozen)
- 6 to 8 sausages (pork, beef, or chicken)
- 1 egg (beaten for egg wash)
- 1 tbsp Dijon or yellow mustard (optional)
- 1 tbsp melted butter (optional for brushing)
- Salt and pepper, to taste
Optional Garnish:
- Sesame seeds or poppy seeds
- Fresh parsley
How To Make Air Fryer Sausages in Puff Pastry
- Preheat the Air Fryer: Set to 375°F (190°C) for 3 minutes.
- Prepare the Pastry: Roll out the puff pastry on a lightly floured surface and cut it into rectangles wide enough to wrap around each sausage.
- Add Flavor: Spread a thin layer of mustard or ketchup inside each pastry piece if desired.
- Wrap the Sausages: Place one sausage on each pastry strip and roll it up. Seal the edge with a bit of beaten egg.
- Brush with Egg Wash: Coat the tops with egg wash for a shiny, golden finish.
- Air Fry: Arrange them in a single layer in the air fryer basket (no overlapping). Air fry for 10–12 minutes, turning halfway, until golden brown and crispy.
- Serve Warm: Allow to cool slightly before serving with your favorite dipping sauce.
You Must Know
- Don’t overcrowd the air fryer; airflow is key for even crispiness.
- Frozen puff pastry works perfectly — just thaw it before using.
- You can use any type of sausage (even vegetarian or turkey).
- Leftovers can be reheated in the air fryer at 350°F (175°C) for 3–4 minutes.
Topping Variations
- Cheesy Twist: Add shredded cheddar before wrapping.
- Sweet & Savory: Brush the pastry with a mix of honey and mustard.
- Herb Infused: Sprinkle dried thyme or rosemary on the pastry before cooking.
- Spicy Kick: Use spicy Italian sausages or a touch of hot sauce inside.
Make It a Meal
Serve your air fryer sausage rolls with:
- A fresh green salad with lemon dressing.
- Roasted potatoes or fries.
- Air fryer roasted vegetables.
- Dipping sauces like honey mustard, BBQ, or garlic mayo.
Pro Tips
- Use pre-cooked sausages if you’re short on time.
- For extra crisp pastry, lightly spray with cooking oil before air frying.
- Allow the rolls to rest for 5 minutes after cooking so the pastry stays flaky.
- Serve on a wooden board for a classic, pub-style presentation.
Recipe FAQs
Q: Can I make these ahead of time?
Yes! Assemble and refrigerate for up to 24 hours before air frying.
Q: Can I freeze them?
Absolutely — freeze uncooked rolls on a tray, then store in a bag for up to 2 months. Cook straight from frozen (add 3–4 extra minutes).
Q: What’s the best pastry for this recipe?
Butter-based puff pastry gives the best flavor and flaky texture.
Q: How long to cook mini sausage rolls?
Mini versions cook faster — about 8–10 minutes at 375°F (190°C).
Air Fryer Sausages in Puff Pastry
- Prep Time: 10 minutes
- Cook Time: 20 minutes
- Total Time: 30 minutes
- Yield: 6 1x
- Category: Appetizer
- Cuisine: American
Ingredients
- 1 pkg frozen puff pastry thawed
- 6 Italian sausage or brats
- 1 egg beaten
Instructions
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Remove casing from sausage, if desired.
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Roll out puff pastry and cut into 6 portions that will wrap around each sausage.
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Wrap sausage and seal pastry. Cut slits in the top if desired and brush with beaten egg.
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Air fry for 15-20 minutes at 400F/200C, Test with a meat thermometer to make sure sausage is fully cooked–it should be 165F/80C internally.
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For conventional oven, bake a 425F/220C foe 18-20 minutes. Test foe doneness as above.
